Self-acting and spring-loaded pressure regulators usually regulate instrument air and technical gases. However, in various applications, liquids shall also be regulated. Due to their nature as an incompressible media, liquids present a number of technical challenges.
Technical field report
Pressure regulator for liquids
Piston design for gases (compressible media)
Initial situation
A standard reducing valve with a D or E piston is designed for gases and the tolerance on the piston and piston guide is correspondingly small. The resulting gap (red) between the piston and piston guide is very small, but is sufficient to equalize the pressures for gases and ensure correct function.
Challenge
However, for liquids, this gap is too small to ensure volume equalization to reach a proper function. The piston would move too slowly with liquids. Usually, this behavior is unacceptable for customers.
Piston design (“LQ”) for liquids (incompressible media)
Our solution
This piston is provided with special holes (yellow) to ensure the volume equalization of liquids between the piston interior (blue) and piston exterior (purple). The holes ensure a rapid volume exchange of the liquids. Consequently, the piston, or the pressure reducing valve, can fulfill its function and shows a proper reaction behavior.
Further information
The “LQ” version corresponds to a D-piston in terms of its control behavior. This means that the pressure reducing valve is subject to a greater upstream pressure dependency than the version with an E-piston. Based on construction point of view, a balanced seat (E-piston) is not possible for liquids. Furthermore, the option with an external sensing line is not possible. This must also be taken into account in connection with the outlet pressures to be regulated. This version is possible for a reducing valve only! The backpressure valve in the standard version can be used for liquids without any problems. No changes are made to the design.

Volume equalization in red marked area

Volume equalization between purple and blue area

Sectional photo of “LQ”- piston design